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N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

N08810 (Incoloy 800H) is a nickel-iron-chromium (Ni-Fe-Cr) austenitic heat-resistant alloy specifically designed for high-temperature creep applications. Its core design strategy involves precisely controlling carbon content (0.05%–0.10%) and grain size (ASTM No. 5 or coarser); by sacrificing some room-temperature strength, the material achieves superior high-temperature creep-rupture strength—a characteristic that fundamentally distinguishes it from the standard 800 alloy.

 

As a primary engineering material for high-temperature, pressure-bearing applications, 800H is widely used in extreme environments requiring long-term structural integrity under high temperatures, high pressures, and complex atmospheres—such as petrochemical cracking, hydrogen production reforming furnaces, nuclear power heat exchangers, and high-temperature heat treatment processes.

N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

 

Product Overview: N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

 

N08810 (Incoloy 800H) is a nickel-iron-chromium (Ni-Fe-Cr) austenitic heat-resistant alloy specifically designed for high-temperature creep applications. Its core design strategy involves precisely controlling carbon content (0.05%–0.10%) and grain size (ASTM No. 5 or coarser); by sacrificing some room-temperature strength, the material achieves superior high-temperature creep-rupture strength—a characteristic that fundamentally distinguishes it from the standard 800 alloy.

 

As a primary engineering material for high-temperature, pressure-bearing applications, 800H is widely used in extreme environments requiring long-term structural integrity under high temperatures, high pressures, and complex atmospheres—such as petrochemical cracking, hydrogen production reforming furnaces, nuclear power heat exchangers, and high-temperature heat treatment processes.

 

N08810 (Incoloy 800H) Nickel-Based Alloy Tubing: Key Technical Specifications

 

Material Grade Cross-Reference

 

Region/Standard Grade/Designation
USA(UNS/ASTM) N08810 / Incoloy 800H
China(GB) NS1102,1Cr20Ni32AlTi
UK(BS) NA15 (H)
France(AFNOR) Z8NC33-21

 

Applicable Standards (by Product Form)

 

Product Form ASTM Standard ASME Standard GB
Seamless/Welded Pipe ASTM B407 ASME SB-407 GB/T 2882 / NB/T 47019
Plate/Strip ASTM B408 ASME SB-408 GB/T 30059
Bar/Profile ASTM B409 ASME SB-409 GB/T 15008
Forgings ASTM B564 ASME SB-564 NB/T 47028

 

Specification Range

 

Product Form Size Range Remarks
Seamless Pipe OD φ6–508 mm;Wall Thickness 0.5–65 mm ot extrusion + cold drawing/cold rolling process
Welded Pipe OD φ19.05–1219 mm; Wall Thickness 0.5–25 mm Suitable for non-creep-dominant service conditions
Sheet/Thin Plate Thickness 0.1–4.75 mm; Width 1219/1500 mm Cold-rolled condition
Plate/Heavy Plate Thickness 5–60 mm; Width up to 2440 mm Hot-rolled condition
Bar Diameter φ8–280 mm ——
Forgings Customized per drawings Rings, discs, flanges, etc.

 

Surface Condition

  • Pickled and Passivated: Scale removal followed by passivation; uniform silvery-white finish with enhanced corrosion resistance.
  • Bright Annealed: Solution annealed in a protective atmosphere; bright surface finish.
  • Polished: Mechanically polished; suitable for applications requiring a high-quality surface finish.
  • Machined/Ground: Customized upon request.
  • Surface Quality Guarantee: Free from peeling, oxide inclusions, and cracks.

 

Chemical Composition and Mechanical Properties of N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

 

Chemical Composition

 

Element Standard Range(%) Function/Description
Ni 30.0 ~ 35.0 Stabilizes austenitic structure; basis for corrosion resistance
Cr 19.0 ~ 23.0 Key element for oxidation and carburization resistance
Fe Balance(≥39.5) Matrix element; cost optimization
C 0.05 ~ 0.10 Critical for creep strength; forms carbides to pin grain boundaries
Al 0.15 ~ 0.60 Assists oxidation resistance; precipitation strengthening
Ti 0.15 ~ 0.60 Assists oxidation resistance; precipitation strengthening
Al+Ti 0.30 ~ 1.20 Total content control limit
Mn ≤ 1.50 Impurity control
Si ≤ 1.00 Impurity control
Cu ≤ 0.75 Impurity control
S ≤ 0.015 Impurity control
P ≤ 0.030 Impurity control

Key Differentiators — Material Traceability Essentials:

Carbon content is the primary indicator distinguishing 800 from 800H: For 800H, carbon content must be strictly controlled between 0.05% and 0.10% (standard 800 does not specify a minimum limit).

Heat treatment process is a decisive verification factor: Finished products must undergo solution treatment at 1120–1180°C, achieving a grain size of ASTM No. 5 or coarser.

 

Mechanical Properties (Room Temperature, Solution-Treated State – Minimum Values)

 

Property Indicator Value
Tensile Strength (Rm) ≥ 520 MPa
Yield Strength (Rp0.2) ≥ 210 MPa
Elongation (A) ≥ 30%
Brinell Hardness (HB) ≤ 192

 

 

Applicable Operating Conditions and Industries for N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

 

Industry Typical applications Key requirements Product forms
Petrochemical Ethylene cracking furnace radiant tubes/convection section tubes, reformer furnace tubes, ammonia synthesis reforming units, steam-methane reformers, catalytic reforming units, hydroprocessing equipment. Carburization resistance, high-temperature oxidation resistance, long-term creep strength. Seamless tubing (primary recommendation)—welded tubing is avoided due to uneven grain coarsening in the weld zone, leading to high scatter in creep life.
Nuclear Nuclear reactor heat exchangers, steam generator tubes, high-temperature gas-cooled reactor heat exchange components. Resistance to stress corrosion cracking (excellent performance in chloride environments and high-temperature, high-pressure water). Seamless tubing, plate/sheet.
Thermal Power / Concentrated Solar Power Ultra-supercritical thermal power superheater and reheater tube sections, waste incineration superheaters, CSP solar receiver tube bundles, hydrogen production reformer piping. Ability to withstand long-term high temperatures and thermal cycling. Seamless tubing.
Heat Treatment Industrial Furnaces Radiant tubes, muffle furnace tubes, furnace rolls, material baskets, heat-resistant tooling, continuous annealing furnaces. Ability to withstand repeated heating and cooling, carburizing atmospheres, and creep-fatigue caused by the coupling of thermal cycling and static loads. Seamless tubing, plate/sheet.
Chemical Processing Equipment High-temperature reactor internals, high-temperature flue gas piping, heat exchangers for nitric acid media. Resistance to chloride-ion stress corrosion; resistance to oxidation and mildly carburizing atmospheres. Tubing, plate/sheet.

 

 

 

Comparison of full-lifecycle costs between N08810 (Incoloy 800H) nickel-based alloy tubing and other common industrial metals

 

Material Cost Comparison

 

Material Reference Price Relative Cost
SS 316 Stainless Steel Lower Baseline(1x)
Incoloy 800H Moderate Approx.3~5x
Inconel 600 Higher Approx.6~8x
Inconel 625 Higher Approx.8~12x

Life-Cycle Cost (LCC) Analysis

 

Comparison Dimension SS 304/316 Incoloy 800H Inconel 600/625
Initial Material Cost Low Moderate High
Manufacturing Cost Low Moderate to High High
High-Temperature Creep Life Short (rapid degradation >650°C) Long (100,000-hour range) Extremely Long
Oxidation/Carburization Resistance Poor (failure >700°C) Excellent Excellent
Maintenance/Replacement Frequency High(2–5 years) Low(10–20+ years) Low
Life-Cycle Cost High (frequent replacement) High(frequent replacement) Optimal Relatively High
Upper Temperature Limit ~600℃ ~950℃ ~1000℃+

 

Key Conclusion: Under high-temperature, pressure-bearing conditions (600–950°C), although the initial procurement cost of 800H is 3–5 times that of stainless steel, its high-temperature creep life (in the 100,000-hour range) and extremely low maintenance/replacement frequency result in a life-cycle cost that is significantly superior to that of ordinary stainless steel. Compared to Inconel 600/625, 800H offers comparable high-temperature performance at a lower material cost, making it the most cost-effective bridge material between ordinary stainless steel and expensive nickel-based alloys.

 

Key Advantages of N08810 (Incoloy 800H) Nickel-Based Alloy Tubing

 

  • Excellent high-temperature creep resistance: At working temperatures ranging from 540°C to 980°C, the coarse-grained structure can effectively inhibit grain boundary sliding and slow down the formation of creep deformation. Its 700°C / 100,000-hour endurance strength is approximately 75 MPa, and it remains around 40 MPa when raised to 800°C.

 

  • Outstanding oxidation resistance and anti-carburization ability: With a chromium content of 19.0%–23.0%, the surface can easily form a dense chromium oxide protective film, which can well resist the erosion of oxidation, sulfidation and carburizing media.

 

  • Wide temperature range applicability: Suitable for long-term operating conditions within the range of 600°C–950°C; its performance and cost are between standard austenitic stainless steel and high-priced nickel-based alloys (such as Alloy 600), making it an ideal transitional substitute material.

 

  • Good processing and welding performance: In the solutionized state, it has good plasticity and toughness, supporting conventional welding processes such as TIG and MIG.

 

N08810 (Incoloy 800H) Nickel-Based Alloy Tubing Manufacturing and Processing

Manufacturing Process (Seamless Pipe/Tube)

Hot Extrusion → Cold Drawing/Cold Rolling → Solution Annealing (1120–1180°C) → Rapid Cooling (Water Quenching) → Straightening → Cutting to Length → Surface Treatment → Inspection → Packaging & Shipment

 

Dimensions and Supply Forms

 

Standard Stock Specifications:

Product Type Thickness/Diameter Range Width/Length Remarks
Sheet 0.1~4.75mm Width 1219/1500 mm Cold-rolled
Plate 5~60mm Width up to 2440 mm Hot-rolled
Seamless Pipe ODφ6~508mm Wall Thickness0.5~65mm Length up to 22 m
Bar φ8~280mm —— ——

 

Delivery Condition:

Hot-rolled (R): Hot-worked state

Cold-rolled (Y): Cold-worked state

Recrystallization Annealed (M): Default delivery state; optimal ductility, suitable for bending and welding

 

Surface Finish:

Pickled & Passivated — Standard delivery state

Machined Bright Finish — High precision requirements

Ground Finish — Pre-treatment for weld bevels

 

Customization Capabilities:

Precision cutting/blanking

Waterjet, laser, and plasma cutting

Beveling

Precision processing (bending, rolling, drilling, etc.)

Small-batch samples available

 

Quality Assurance and Company Advantages

In accordance with ASTM B407/ASME SB-407 and GB/T 2882 standards, the following tests are performed on each batch of products prior to shipment:

 

Test Item Test Method Applicable Standard
Chemical Composition Spectroscopic Analysis / Wet Chemical Analysis ASTM E354
Room-Temperature Mechanical Properties Tensile Test ASTM E8/E8M
Hardness Test Brinell / Rockwell ASTM E10/E18
Grain Size Metallographic Method (Critical Item; must be ≥ ASTM No. 5) ASTM E112
Hydrostatic Test Hydrostatic Pressure Test ASTM B407
Non-Destructive Testing (NDT) Eddy Current Testing (ECT) ASTM B163
Dimensional Accuracy OD Tolerance ±0.10 mm; Wall Thickness Deviation ≤ ±10% ——
Surface Quality Visual Inspection ASTM B407

 

  1. Comprehensive Product Range

We offer a full range of Incoloy 800H (UNS N08810) products:

Seamless pipe/tube (φ6–508mm) — ASTM B407/ASME SB-407

Welded pipe (φ19–1219mm) — ASTM B514

Plate/Strip (0.1–60mm) — ASTM B408/ASME SB-408

Bar/Profile (φ8–280mm) — ASTM B409/ASME SB-409

Forgings (flanges, rings, custom shapes) — ASTM B564/ASME SB-564

 

  1. Customized Processing Services

Cut-to-size: On-demand cutting with flexible minimum dimensions

Precision cutting: Waterjet, laser, plasma, and saw cutting

Beveling: Preparation for welding

Bending/Rolling: Cold and hot bending

Machining: Turning, milling, drilling, tapping, etc.

Surface treatment: Pickling & passivation, polishing, and grinding

 

  1. Small-Batch & Sample Support

Small-batch orders and samples available to meet R&D validation, spare parts, and pilot production needs

Custom processing for non-standard dimensions and complex shapes

 

  1. Technical Support

Material selection consultation and application-specific recommendations

Welding process guidance (TIG process; filler metal selection: ERNiCr-3)

Heat treatment process specifications

FAQ

Q1: Why must 800H piping be seamless? Are welded pipes unsuitable?

A: For high-temperature creep applications, the seamless cold-drawn or cold-rolled process is the only choice. Welded pipes exhibit uneven grain coarsening in the weld zone, leading to significant scatter in creep life; consequently, the weld area becomes a preferential site for failure under high-temperature, pressure-bearing conditions. Therefore, seamless pipes must be used for applications where creep is the dominant factor, such as ethylene cracking furnace tubes and superheater tubes.

 

Q2: What is the maximum service temperature for 800H?

A: The long-term service temperature range is 600–950°C. Oxidation resistance declines significantly above 980°C. Under ASME codes, 800H is typically used in high-temperature environments exceeding 593°C (1100°F).

 

Q3: What precautions are needed when welding 800H?

Preferred process: TIG welding (with continuous argon backing/purging on the root side)

Matching consumables: ERNiCr-3 (filler wire), ENiCrFe-3 (electrode)

Key controls: Use low heat input and narrow-bead welding techniques; maintain interpass temperature below 100°C; thoroughly clean the weld groove before welding.

 

Q4: Can 800H undergo cold working?

A: Yes, but special attention is required:

800H exhibits extreme work-hardening characteristics; cold deformation rapidly increases strength and hardness.

A “small deformation + intermediate annealing” strategy must be adopted: limit deformation to 10%–20% per pass.

If forming forces rise significantly or cracking tendencies appear, intermediate solution annealing (1100–1175°C, water quench) is required to fully soften the material.

 

Q5: In what condition is 800H supplied?

A: The standard delivery condition is solution-annealed (recrystallization annealed). Solution treatment is performed at 1120–1180°C, followed by rapid cooling (water quenching). In this state, the material possesses optimal ductility, facilitating subsequent processing such as bending and welding.

 

Q6: Can 800H replace Inconel 600? A: In high-temperature oxidation or mild carburization environments (600–950°C), 800H can serve as a lower-cost alternative to Inconel 600. However, Inconel 600 retains irreplaceable advantages in extreme conditions involving highly corrosive media (such as strong acids or high chloride ion concentrations) or temperatures exceeding 980°C. It is recommended to evaluate material selection based on specific operating conditions.

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