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ASTM B550 Zr 702 Zirconium Alloy Bar

Zr702 (international designation UNS R60702) is a commercially pure alpha-phase zirconium grade that complies with the ASTM B550/B550M standard for zirconium and zirconium alloy bars and wires. Thanks to its exceptional corrosion resistance, it serves as a key structural material in highly corrosive chemical processing environments.

ASTM B550 Zr 702 Zirconium Alloy Bar

 

Product Overview of ASTM B550 Zr-702 Zirconium Alloy Bars

 

Zr702 (international designation UNS R60702) is a commercially pure alpha-phase zirconium grade that complies with the ASTM B550/B550M standard for zirconium and zirconium alloy bars and wires. Thanks to its exceptional corrosion resistance, it serves as a key structural material in highly corrosive chemical processing environments.

 

Key Specifications for ASTM B550 Zr-702 Zirconium Alloy Bars

 

The ASTM B550 standard covers three grades of zirconium and zirconium alloy bars and wires:

 

Grade UNS No. Material Type Typical Applications Standards
Zr702 R60702 Unalloyed Zirconium (Commercially Pure) Chemical equipment linings, corrosion-resistant structural components ASTM B550/B550M、ASME SB550、GB/T 8769、GB/T 26314
Zr704 R60704 Zirconium-Tin Alloy Nuclear reactor cladding tubes ASTM B550/B550M
Zr705 R60705 Zirconium-Niobium Alloy(含Nb 2.0-3.0%) Corrosion-resistant, high-strength structural components ASTM B550/B550M

 

Specifications:

 

Parameter Specification Range
Diameter/OD Φ0.5 – Φ800 mm
Length 50 – 6000 mm(customizable)
Density 6.51 g/cm³
Supply Condition nnealed (M), Hot-worked (R), Cold-worked (Y)
Surface Condition Polished, Turned, Forged, Rolled, Black (as-processed)

 

Dimensional Tolerance Reference:

Cold-worked round bars (diameter ≤25mm): tolerance ±0.05mm

Precision ground bars: h6 or h7 tolerance grades available (e.g., Φ20mm h6 tolerance is 0/-0.013mm); surface roughness Ra ≤1.6μm

 

 

Applicable Operating Conditions and Industries for ASTM B550 Zr-702 Zirconium Alloy Bars

 

Zr702 exhibits excellent performance in the following media:

 

Hydrochloric acid (20%, boiling point): Corrosion rate < 0.02 mm/a

Sulfuric acid (20%, boiling): Service life > 10 years (1,000 times that of 316 stainless steel)

Acetic acid/hydroiodic acid/iodomethane (methanol carbonylation): Virtually no corrosion; can replace tantalum at 60% lower cost

Strong alkaline solutions (sodium hydroxide, etc.): Corrosion resistance comparable to nickel

High-temperature steam, chloride solutions, alkaline media: Excellent corrosion resistance

 

 

 

Application Industries and Corresponding Product Forms

 

Industry Sector Typical Application Scenarios Product Forms
Chemical/Petrochemical cetic acid reactor linings, methanol carbonylation tower internals, HCl condenser heat exchanger tubesheets/tube bundles, sulfuric acid dilution coolers Bars, tubes, plates, forgings
Chlor-alkali Industry Caustic soda pump shafts, HCl pipeline flanges, high-temperature/high-pressure valve stems, agitator blades Bars (machined shafts), flanges
Fine Chemicals & Pharmaceuticals High-pressure reactor liners, corrosion-resistant sampling tubes, aseptic piping systems Bars, tubes, lining plates
Nuclear Industry Nuclear reactor structural materials Bars, tubes, forgings
Aerospace Corrosion-resistant structural components Bars, precision machined parts
Electronics/Vacuum Coating Zirconium targets, structural components for the electronics industry Bars, plate targets

 

Chemical Composition and Mechanical Properties of ASTM B550 Zr-702 Zirconium Alloy Bars

Chemical Composition (ASTM B550 Standard Requirements)

Zr702 (UNS R60702) is commercially pure zirconium, based on high-purity zirconium with strictly controlled impurity element content:

 

Element Standard Requirement (wt%) Remarks
Zr + Hf ≥ 99.2% Matrix
Hf ≤ 4.5% Hafnium is an associated element
Fe + Cr ≤ 0.20%
O 0.10 – 0.16% Interstitial element
C ≤ 0.05%
N ≤ 0.025% Interstitial element
H ≤ 0.005% Strictly controlled to prevent hydrogen

 

 

Mechanical Properties (Annealed State)

 

Property Indicator ASTMB550 Requirement Typical Measured Value
Tensile Strength(Rm) ≥ 379 – 380 MPa ≥ 380 MPa
Yield Strength(Rp0.2) ≥ 207 – 240 MPa ≥ 240 MPa
Elongation(A50mm) ≥ 16% ≥ 20%
Hardness HV 120–150
Melting Point 1852℃
Density 6.51 g/cm³

 

Comparison of Full Life-Cycle Costs with Other Common Industrial Metals

 

Comparison Criteria Zr702 Zirconium Bar 316L Stainless Steel Hastelloy(C-276) Tantalum
Initial Material Cost Moderately High Low High Extremely High
Density(g/cm³) 6.51 7.98 8.89 16.6
Equipment Weight Baseline +23% +37% +155%
Hydrochloric Acid Resistance (Boiling) Excellent(<0.02 mm/a) Poor (Rapid Corrosion) Excellent Excellent
Sulfuric Acid Resistance (Boiling) Excellent (Service Life >10 Years) Poor Excellent Excellent
Stress Corrosion Resistance Immune Susceptible Good Immune
Maintenance/Replacement Cost Extremely Low High (Frequent Replacement) Moderate Extremely Low
Total Lifecycle Cost Low High Moderately High Extremely High

 

Key Conclusions:

  • 316 Stainless Steel: Higher initial cost, but service life is extended by tens to hundreds of times; total lifecycle cost is significantly lower.
  • Hastelloy: Superior corrosion resistance, lower density, and more advantageous overall cost.
  • Tantalum: Comparable corrosion resistance, with approximately 60% lower cost and 60% lower density.

 

Key Advantages of ASTM B550 Zr-702 Zirconium Alloy Bars

 

  1. Outstanding corrosion resistance: Excellent corrosion resistance in most organic acids, excellent performance in inorganic acids, and good corrosion resistance in strong alkalis. Immune to stress corrosion cracking, with extremely strong resistance to pitting and crevice corrosion. The corrosion rate in harsh media such as boiling hydrochloric acid (20%), boiling sulfuric acid, etc. is extremely low, with a lifespan over 1000 times that of 316 stainless steel.
  2. Significant cost advantages: Combining the performance similar to tantalum in terms of resistance to hydrochloric acid/sulfuric acid/acetate/wet chlorine with a significantly lower overall cost than precious metals, it is a cost-effective alternative to 316 stainless steel, Hastelloy alloys, and tantalum materials.
  3. Excellent processing and welding performance: Good plasticity, excellent welding performance, no risk of phase transformation brittleness during welding, suitable for large-scale linings and thin-walled structures.
  4. Outstanding lightweight advantage: Density is only 6.51 g/cm³, approximately 60% lighter than tantalum (16.6 g/cm³). Significant weight reduction for equipment.

 

With these advantages, Zr702 zirconium rods are widely applicable in harsh environments with extremely high corrosion requirements, such as in the chemical, petrochemical, pharmaceutical, chlor-alkali, and nuclear industries.

 

 

Quality Assurance and Company Advantages

Implementation Standards

 

Standard No. Scope of Application
ASTM B550/B550M Zirconium and zirconium alloy bars and wires
ASME SB550 Zirconium bars for pressure vessels
GB/T 8769 National standard for zirconium and zirconium alloy bars
GB/T 26314 Zirconium and zirconium alloy forgings

 

Factory Inspection Items

 

Inspection Category Test Method Purpose
Chemical Composition Spectroscopic analysis Verify elemental content meets standards
Mechanical Properties Tensile test Tensile strength, yield strength, elongation
Non-destructive Testing ltrasonic Testing (UT), Eddy Current Testing (ET) Detection of internal defects
Hydrogen Content Specialized test Prevention of hydrogen embrittlement
Grain Size Rating (ASTM Grade 6–7) Microstructural uniformity
Hydrostatic/Airtightness Hydrostatic test, airtightness test Sealing integrity (applicable to tubing)
Dimensional Accuracy Dimensional measurement Diameter, length, straightness

 

Quality Commitment

  • Material certificate provided with each batch
  • Third-party inspection reports available
  • Strict quality traceability system ensuring material origin traceability

 

Company Advantages

 

  1. Complete production process: From sponge zircon melting to product delivery, we have a complete manufacturing chain
  2. Comprehensive specifications: Full coverage of diameters from Φ0.5 to 800mm, and length can be customized up to 6000mm
  3. Multiple delivery states: Tempered state (M), hot-processed state (R), and cold-processed state (Y) are all available for flexible selection
  4. Various surface treatments: Acid washing and passivation, polishing (Ra ≤ 0.8μm)
  5. Support for small batches: Small batch samples can be sent
  6. Processing support: Zero cutting, water jet cutting, groove processing, and off-site fine processing services are all available in one package

 

FAQ

 

Q1: What are the differences between Zr702 and Zr705? How to choose?

A: Zr702 is industrial pure zirconium (UNS R60702), with better corrosion resistance and lower cost; Zr705 is zirconium-niobium alloy (UNS R60705), with higher strength. Generally, Zr702 is preferred in strong corrosive chemical environments; Zr705 can be selected for higher strength corrosion-resistant structural components.

 

Q2: What is the standard delivery state of the Zr702 zirconium rod?

A: The default delivery state is recrystallization annealed state (M), which has the best plasticity and is convenient for subsequent bending, welding, etc. Processing can also be provided in hot processed state (R) or cold processed state (Y) upon request.

 

Q3: Can Zr702 zirconium rods be welded?

A: Yes. Zr702 has good weldability. TIG welding (with pure Ar gas purity ≥ 99.999%) or electron beam welding is recommended. After welding, stress relief annealing at 600℃ is recommended. Direct welding in the air is strictly prohibited.

 

Q4: In which media is Zr702 not corrosion-resistant?

A: Zr702 is not corrosion-resistant in hydrofluoric acid (HF) and free fluoride ions. Isolation measures or composite linings should be taken in these media.

 

Q5: What is the minimum order quantity? Can small batch samples be ordered?

A: Small batch samples can be dispatched. Zero cutting is supported. The specific order quantity can be consulted.

 

Q6: What are the machining precautions for zirconium rods?

A: It is recommended to use carbide or TiAlN coated cutting tools, with low rotational speed and high-pressure coolant. Avoid cutting temperatures exceeding 300℃ (to prevent surface hydrogen absorption/oxidation).

 

Q7: Does the product provide material certificates?

A: Yes. Each batch of products comes with a material certificate, and a complete set of testing reports including chemical composition, mechanical properties, and non-destructive testing can be provided.

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